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NEW GALVANIZING PLANT OPEN FOR BUSINESS

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South East Galvanizers' new state-of-the-art £5.5 million galvanizing facility in Witham has been given the seal of approval by local MP Priti Patel.

The Member of Parliament for Witham was on hand to unveil a special commemorative plaque at the official opening of the new plant on the Crittall Road Industrial Estate last Friday [9th November].

South East Galvanizers, part of Wedge Group Galvanizing, has been based in Witham since the early 1960s and employs more than 60 people. While the building work on its new plant was carried out over the past year, the company continued to operate as usual from its existing facilities, on the same site.

Pictured with Priti Patel MP are, from left, Jeremy Woolridge Chairman & CEO of Wedge and Steve Milnes Eastern Regional Director at Wedge

The old plant will now be dismantled over the coming months.

As well as carrying out the official opening ceremony of the new plant, Mrs Patel joined a number of guests on a guided tour of the facility led by Jeremy Woolridge, Chairman and CEO of Wedge Group Galvanizing, Eastern Regional Director Steve Milnes, and South East Galvanizers’ General Manager David Knight.

She got to see first-hand some of the firm’s specialist equipment, including a 10.5 metre-long galvanizing bath, which provides an increased capacity compared to the previous 9.5 metre-long bath, as well as a raft of environmentally-friendly features, such as photovoltaic panels to generate electricity on-site, and a rainwater collection and harvesting system that will reduce the demand on mains supply.

Inside view of new factory
Inside view of the new factory

Jeremy Woolridge, Chairman and CEO of Wedge Group Galvanizing, commented: “This is a significant day for our company and the culmination of not just 12 months’ hard work in terms of the actual building works, but also many years of planning. Ongoing investment across our 14 UK plants is a key priority in Wedge’s overall growth strategy, and this new plant will enable the team at South East Galvanizers to deliver a high-quality service to their customers throughout the region for years to come.”

David Knight, General Manager of South East Galvanizers, commented: “We’d like to offer special thanks to Peter Burton, Construction Director, and the team at R G Carter (Colchester) Ltd, who we have worked extremely closely with throughout the construction work to ensure the project has had a minimal impact on both our day-to-day operations and the wider community. It is fantastic that after everyone’s hard work and perseverance, the new plant is now up and running.”


EDWARD HOWELL SHARES EXPERTISE WITH INDIAN ENTREPRENEURS

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Edward Howell Galvanizers has hosted a number of prominent Indian business professionals as part of a programme aimed at strengthening international collaboration and knowledge sharing.

The Wednesfield-based buKevin Addiss (second left) welcomes Bangalore Rotary Club to Edward Howell Galvanizerssiness welcomed five members of the Rotary Club of Bangalore, who got to experience a full tour of the company’s plant as part of an international exchange programme between the West Midlands and Bangalore which aims to build relationships with existing and new contacts, as well as sharing and celebrating the different cultures, education systems, and business facilities across the two regions.

The Indian delegation was headed up by Prakash Nagesh, the owner of his own modular furniture company and a past President of the Rotary Club of Bangalore. He was joined on the visit by Chartered Accountant Anuradha Hebbar, Archana Sahay, who oversees Corporate Social Responsibility for IT giant SAP, computer programmer Pradyumna Radhakrishnan, and Suresh Sthanikam, the owner of recruitment consultancy Honey Bee.

The visit was arranged by Jeremy Woolridge, CEO and Chairman of Wedge Group Galvanizing, while former Wolverhampton Wanderers footballer Mel Eves also attended in his current role as President of the Wolverhampton Rotary Club.

Kevin Addiss, Operations Manager of Edward Howell Galvanizers, said: “The visit was a fantastic opportunity for us to meet and share our experiences with a diverse range of business professionals from India. We had a great time showing our visitors around the plant and explaining both the technical aspects of galvanizing, and how our business operates in general. We were also able to gain a valuable insight into how our visitors did business back in India, meaning it was a thoroughly worthwhile experience for everyone involved.”

TOP AWARD SIGNALS SUCCESS FOR WORKSOP GALVANIZING

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Worksop Galvanizing has played a key role in helping one of its clients secure a prestigious award chosen by the public in recognition of design excellence.

The plant has worked with Bourne Construction Engineering as part of an extensive regeneration project at Reading train station. The engineering excellence which drove the project successfully secured the Public Choice Award at the 2012 TekConstruction work on Reading train station, helped by Worksop Galvanizingla BIM awards.

Worksop Galvanizing treated 485 tonnes of steel used by Bourne Construction Engineering and subcontractor, Structural Manufacturing Products Ltd, for the huge renovation of Reading station, one of the busiest junctions on the National Rail Network. The redevelopment has been key to increase capacity whilst modernising facilities, and included the build of two new station entrances. The scope of works has also seen the delivery of 1.3km of roof canopies that were constructed offsite and installed overnight, to avoid disruption and ensure the safety of rail passengers. The work to build the new station is part of Network Rail's £895 million overall investment to transform the railway in Reading.Completed construction work on Reading train station by Worksop Galvanizing

The project was shortlisted amongst fourteen other entries in the Public Choice category at the Tekla BIM Awards, which recognises engineering design excellence within the construction industry. The project, which defeated other notable entries such as The Shard in London, and the Thames Cable Car, was described as ‘an amazing feat of engineering’ by the public, and was praised for its modular construction, which reduced the number of man hours on site. 

Paul Robinson, Commercial Manager of Worksop Galvanizing, said: “We are delighted to have lent our expertise to the Reading station development scheme, especially as the project has been recognised for its innovative construction. As the station was still operating during the redevelopment, the structure was manufactured offsite, which required us to work to a tight but totally achievable schedule.

"We would like to offer our congratulations to Bourne Construction Engineering for the award, and look forward to working with them on future projects.”

GALVANIZERS INVEST IN ADDITIONAL APPRENTICESHIPS

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Wedge Group Galvanizing is giving the next generation of workers the chance to prove their metal after recruiting two new apprentices.

 

The company has recently recruited two additional apprentices as part of its ongoing commitment to workforce training and development, bringing the total number of youngsters employed on the scheme throughout the company to seven.

 

The latest two recruits are both working towards a Level 3 Electrician’s Apprenticeship. James Whiteside, who is 19, is learning his trade at Wedge Group’s Scottish Galvanizers plant in Glasgow, while Jake Moore, also 19, is based at the firm’s Edward Howell Galvanizers factory in Wednesfield, near Wolverhampton.

 

James and Jake join five other youngsters employed by Wedge Group who are already progressing through the apprenticeship programme. William Etchells is working towards a Level 3 Engineering Apprenticeship under the watchful tuition of Warren Bulger, Group Works Engineer, at Wedge Group HQ. Two more of the firm’s staff are now a year into their Level 3 Electrician’s Apprenticeship, 23-year-old Damien Waterhouse, who is based at the company’s Metaltreat Limited operation in Bradford, and 20-year-old Michael Simms, who has taken up a placement at Birmingham-based Hasco-Thermic Ltd, Wedge Group’s dedicated manufacturer of galvanizing plant and equipment.

 

Completing the firm’s current team of apprentices are 18-year-old Leanne Thomas at Worksop Galvanizing in Nottinghamshire, and Kelly Green, who is aged 16 and based at Hasco-Thermic Ltd, both of whom are working towards a qualification in Administration.

 

All seven roles are expected to become full-time positions upon successful completion of the apprenticeships, which are being delivered in conjunction with SEMTA, the Sector Skills Council for Science, Engineering and Manufacturing Technologies. Plans are also in place for additional apprenticeships to be created throughout the Wedge Group in the months to come.

 

“Galvanizing is an extremely specialised industry requiring a particularly highly-skilled workforce. Apprenticeships are a fantastic way for us to ensure we can nurture and improve these skills in-house,” Colin Leighfield, Operations Director of Wedge Group Galvanizing, explained. “In order for us to remain successful as a company, we need to continually invest in new talent, and these apprenticeships also give the opportunity for ambitious and enthusiastic individuals like our most recent recruits James and Jake to combine gaining vital practical work experience whilst also achieving qualifications that will stand them in good stead for the rest of their careers.”

METALTREAT TEAMS UP WITH LONG STANDING PARTNER TO CREATE SHELTER

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Metaltreat has hit all the right notes after helping with the creation of a new bandstand that will give musicians the perfect platform to perform.

The Bradford-based plant was called upon by long-standing client of over 15 years Rotherham-based Lightmain to galvanize eight tonnes of steel components used to build the Princes Gardens Bandstand in Aldershot, Hampshire.Galvanized steel bandstand Metaltreat helped to create

The new outdoor arena was commissioned on behalf of Rushmoor Borough Council to mark the Queen’s Diamond Jubilee, and was officially opened in June by Councillor Peter Crerar, Mayor of Rushmoor. The project cost £38,000 in total, £19,000 of which came from a grant from the environmental charity SITA Trust.

The first group to use the bandstand was the North East Hants Area Schools’ Band, who followed the Mayor’s opening speech by performing a fanfare, the national anthem, and a 50 minute set. Since its official opening, the bandstand has hosted a number of performances by acts including the Bagshot Concert Band, the Farnborough Concert Band of the Royal British Legion, and the Rushmoor Concert Band, with many more concerts scheduled for the weeks and months to come.

Iain McBeath, Commercial Manager of Metaltreat Limited, said: “Lightmain created a really wonderful structure, which has already proved very popular with not only the local residents in the area, where they can sit on the surrounding grass to watch the act perform, but also the bands too. We very much look forward to working alongside Lightmain for many more years to come.”

Trevor Lafferty, Managing Director of Lightmain, explained: “Having worked with Metaltreat Limited for over 15 years, we know that the service they provide will more than exceed our expectations. As well as giving our steel a superb finish, galvanizing the bandstand will ensure it is protected against rust and corrosion, and is enjoyed by generations to come.”

GALVANIZERS SUPPORT WINTER WONDERLAND

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Metaltreat has played a role in helping one of the UK’s biggest shopping centres ensure Santa has the perfect place to meet visiting youngsters.

The Bradford plant has partnered with fellow Yorkshire-based firms, long-standing client G & D Enterprises Ltd and KD Decoratives Ltd to help create a special Santa’s grotto, which has been installed at Cribbs Causeway, Bristol.

Santa’s Enchanted Ice Castle is part of The Mall at Cribbs Causeway’s annual Winter Wonderland, which includes a 1,000m2 ice rink, and is set to welcome thousands of children and parents in the lead up to Christmas. Metaltreat Limited has provided its specialist hot-dip galvanizing treatment to a number of steel modules, each weighing between 1.5 and 5 tonnes. The modules were fabricated at G & D Enterprises’ workshop, and once KD Decoratives had added decoration, the structure was transported to Bristol and set-up on site.

Iain McBeath, Commercial Manager at Metaltreat Limited, commented: “We are delighted to be involved in a project that that is slightly different to the usual work we undertake, but will also provide so many children with enjoyment this festive season. It is always a real pleasure to work with G & D Enterprises Ltd who regularly produce bespoke steel structures.”

Greg Collier, Managing Director of G & D Enterprises Ltd, a Huddersfield-based bespoke sheet metal fabricating company, said: “We have called upon Metaltreat for a number of projects as they always provide a fast and reliable service. Hot dip galvanizing our steel ensures that it is protected against rust and corrosion, which enables us to guarantee its longevity to our customers.”

PRITI PATEL MP SPEAKS ABOUT SOUTH EAST GALVANIZERS' NEW PLANT

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Priti Patel, Member of Parliament for Witham, has praised South East Galvanizers' new £5.5 million plant.

The local MP was on hand to carry out the official opening ceremony at the  Crittall Road Industrial Estate site last month. As well as unveiling a commemorative plaque, she also spoke about her support for Wedge Group's ongoing investment in facilities.

To view a video of Priti Patel's official opening speech, please click to visit the Wedge Group Galvanizing YouTube channel.

CREDITON COMPANY INVESTS IN NEW EQUIPMENT

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South West Galvanizers is ending the year with a major facilities upgrade which will improve operational efficiency and enable it to undertake larger projects in 2013.

The Crediton-based plant is investing over half a million pounds to install a longer galvanizing bath at its Lords Meadow Industrial Estate plant during the site’s Christmas shutdown period later this month.

The state-of-the-art tank, which will measure 10.25m long by 1.2m wide by 2.7m deep and offers a significant expansion on the firm’s current galvanizing bath, which measures 7.5m long by 1.1m wide by 2.5m deep. Once fully operational next month, the enhanced bath will enable longer work to be galvanized, a process which sees clean steel dipped into molten zinc at temperatures of up to 450°C to provide a long-lasting protective coating against rust and corrosion.

Tony Wonnacott, General Manager at South West Galvanizers, which employs 60 staff, explained: “This new galvanizing bath will make a big difference to the work we can carry out in the future. As well as allowing us to handle larger loads, the upgrade will also see us improve the overall layout of our plant, enabling us to run a more efficient and resourceful production line, which is great news for our customers throughout Devon and the wider region.

“Continually investing in modern, state-of-the-art equipment and improving our facilities like this enables us to carry on delivering consistently high-quality galvanizing in a cost and time-efficient manner. To keep disruption to an absolute minimum, these improvements will be undertaken to a very tight schedule over our Christmas shutdown, with the new bath fully operational early in the New Year.”


NEWPORT GALVANIZERS HELPS FESTIVAL CELEBRATE ITS SILVER JUBILEE

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Newport Galvanizers has lent a helping hand to the creation of a celebratory sculpture commissioned to commemorate a renowned arts festival’s 25th anniversary.

The plant was called upon to provide its specialist hot dip galvanizing service to metal structure ‘Jubilation’, which renowned artist Lucy Unwin was commissioned to mark Bewdley Festival’s Silver Jubilee. One of Worcestershire’s leading art events, the festival has welcomed many well-known musicians, dancers, and actors over the years, as well as showcase its local talent.

The steel sculpture has been installed in Jubilee Gardens, Bewdley, and has been designed by Gloucestershire-based Lucy, whose eye-catching idea was selected by Festival Trustees from 27 other potential submissions from across the UK. ‘Jubilation’ portrays four human figures holding hands and represents the family, community, and the arts.

Mike Small, Sales Manager of Newport Galvanizers, explained: “We are delighted to have helped out Lucy with this project, especially as it will have such a strong focal point in the town. ‘Jubilation’ is an amazing piece of art, and a fitting way to mark 25 years of Bewdley Festival.”

Lucy Unwin, whose previous works have been sold to Germany, Iceland, and the USA, amongst others, said: “I was delighted my design was chosen as the winning sculpture for the permanent piece of artwork in Bewdley. I approached Newport Galvanizers as it is crucial to protect the steel to ensure the durability of the artwork. They provided a fast and efficient service and I was very pleased with the final result.”

NEWPORT GALVANIZERS HELPS SCULPTOR AIM FOR ROARING SUCCESS

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Newport Galvanizers, part of Wedge Group Galvanizing, was called upon to provide its specialist hot dip galvanizing service to steel that Jack Basten used to create an imposing sculpture of a large red dragon.

A former professional sculptor with Blaenau County Council, Jack now works at Tesco’s distribution centre in Magor and was commissioned on behalf of the company to produce the Welsh dragon after one of his line managers, Jim Whitehead, saw some of his previous work. The dragon, which took Jack three months to create, has been installed outside Tesco’s storage units at Llanwern, while it is set to be auctioned off in the New Year, with all the proceeds going to Cancer Research UK.

Mike Small, Sales Manager of Newport Galvanizers, explained: “We are delighted to have helped Jack on this project, especially with all the proceeds of its sale going to a very well-deserving charity. All of us at the company hope it raises as much money as possible for Cancer Research UK. Galvanizing the steel used to create the sculpture will ensure the dragon is protected against rust and corrosion, enabling it to be enjoyed for years to come.”

Jack Basten, who had previously made another red dragon out of scrap metal in 2011, said: “Creating sculptures has been my hobby for a while now and it has been great to be able to work on a larger project like this, in particular one that will hopefully raise money for charity. It means a lot to me to be able to help out wherever I can and I’m immensely proud of what I have created.”

WORKSOP GALVANIZING HELPS TURN POTATOES INTO POWER

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Worksop Galvanizing has played its part in a renewable energy project that will turn farm and food waste into electricity with the potential to power over a thousand homes.

The plant has galvanized more than 120 tonnes of structural steel used to build an Anaerobic Digestion (AD) plant at St Nicholas Court Farm in Kent. Robinson Structures Limited and the main contractor Torran Construction Limited have used the steel to build the AD unit, which will convert maize, and potentially grass and damaged potatoes, into electricity.

Anaerobic Digestion is a natGalvanized steel used to create Anaerobic Digestion units in Kentural process which converts organic matter, such as food waste, animal slurry, and crop residues, into renewable energy. The waste is stored in sealed tanks without any oxygen, where naturally-occurring organisms digest it and release methane-rich biogas, which is used to generate electricity, gas, or heat. The leftover waste can also be used as a fertilizer packed with nitrates and phosphates.

The new AD plant has been constructed alongside an existing array of solar panels at the farm, and will produce around 4.4 megawatt-hours of electricity per year, enough to power the farm and around 1,200 homes.

Paul Robinson, Commercial Manager of Worksop Galvanizing, said: “There is currently a massive growth in the construction of AD plants across the UK, as they are considered an environmentally and financially-viable method of creating renewable energy. Galvanizing the steelwork used to build the plant will provide long-lasting protection against rust and corrosion, helping to ensure the longevity of the structure.”

Edward Gregory, Sales Director at Robinson Structures Limited, Derby-based steel frame building specialist, commented: “We have a great working relationship with Worksop Galvanizing who we have partnered with for many projects. They always provide a quick turnaround time when we require our steel to be protected against corrosion.”

WESSEX GALVANIZES ASSISTED LIVING APARTMENTS

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Wessex Galvanizers has played a role in ongoing construction of a major apartment block that will provide senior citizens with a comfortable place to live when they retire.

The Eastleigh-based plant has been called upon by Dorset-based Ace Welding Ltd to provide its hot dip galvanizing treatment to around 97 tonnes of structural steel being used to construct the Lady Susan Court assisted-living apartments in Basingstoke, Hampshire.

The project, which is being overseen by developers McCarthy and Stone, consists of 60 one and two bedroom assisted-living apartments, and has been ergonomically designed to help the retirees maintain their independence. The development includes on-site care staff 365 days-a-year to ensure help is on hand should a resident require it, with the first inhabitants set to move in next summer.

Richard Whiddett, Commercial Manager for Wessex Galvanizers, commented: “We are delighted to be involved in a project that provides supportive accommodation to individuals of retirement age. We have a long-standing working relationship with Ace Welding Ltd, who we have provided our services to a number of their projects, and were happy to help them out with this development.”

Steve Norman of Ace Welding Ltd, a welding and steel fabrication specialist, commented: “We have used Wessex Galvanizers for a number of previous projects as the service they provide ensures our steel is protected from rust and corrosion. This project was particularly large, but the team made certain there was a quick turn-around time.”

END OF THE ROAD FOR ‘EDDIE’ AFTER 34 YEARS OF SERVICE

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Edward Howell Galvanizers has recently said goodbye to one of its longest-serving employees following over thirty years of dedicated service.

Stephen Edwards, affectionately known as ‘Eddie’, is enjoying a well-deserved retirement after working as an HGV driver at the Wednesfield-based plant for the past 34 years.

Stephen Edwards retires from Edward Howell GalvanizersStephen, who lives in Bilston and is aged 65, started driving HGVs for the firm in 1978, and has since clocked up hundreds of thousands of miles delivering galvanized steel throughout the West Midlands and further afield, to clients in the construction, fabrication, and engineering industries, amongst others.

Kevin Addiss, Operations Manager at Edward Howell Galvanizers, said: “Eddie’s dedication and enthusiasm will be sorely missed by everyone here. He was an extremely loyal and reliable member of our team and hugely popular with all our clients, in many cases he literally ‘went the extra mile’ to ensure jobs were completed on time. We wish him all the very best in his thoroughly well-earned retirement.”

PLAIN SAILING FOR B.E. WEDGE WITH US NAVY PROJECT

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B.E. Wedge has fitted perfectly into place after playing its part in a project for the United States Navy.

The Willenhall-based plant was called upon to provide its specialist centrifuge galvanizing treatment to 12.5 tonnes of steel scaffold fittings that have been transported to America as part of refurbishment work at one of the US Navy’s naval docklands.

The scaffold fittings were created by B.E. Wedge’s long-standing client, George Dyke Limited, a Darlaston-based forge-master that works with clients in sectors such as construction, manufacturing and transport, both in the UK and across Europe, the United States and Canada.

Lee Dickens, Sales Manager of B.E. Wedge, explained: “This project was fantastic to work on and we really enjoyed partnering with George Dyke Limited. For the US Navy to have sourced the work all the way here to the West Midlands is a testimony to the quality of work companies in the UK can provide.”

Gary Smith, Sales Manager of George Dyke Limited, said: “Having worked with B.E. Wedge on numerous occasions, we know that the services they provide will more than exceed our expectations every time. We use them to galvanize our steel to protect it against corrosion and weathering.”

EAST ANGLIAN GALVANIZING SCORES WITH NEW FOOTBALL STAND

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East Anglian Galvanizing has played its part in the construction of a brand new spectator stand for a fan-owned football club that has risen from the ashes.

The Sawtry-based plant has teamed up with Northamptonshire-based Beamhouse Engineering Ltd, to help create the Peter de Banke Terrace for phoenix club AFC Rushden and Diamonds, which supporters launched in 2011 after Rushden and Diamonds was liquidated.

Galvanized steel at Rushden & Diamonds Dog and Duck StadiumBeamhouse Engineering called upon East Anglian Galvanizing to provide its specialist hot-dip galvanizing treatment to four tonnes of steel components used to create the main supports for the 500 spectator capacity terrace at the Dog and Duck Stadium, which the new club shares with Wellingborough FC.

Selwyn Parish, Commercial Manager of East Anglian Galvanizing, commented: “This was a fantastic project to work on, especially as it helps with the total re-birth of AFC Rushden and Diamonds. We’re thrilled that such a great team has come back to life, and are sure that the community club will have great success in the years to come.

David Harris, Director of Beamhouse Engineering Ltd, explained: “Much wEast Anglian Galvanizing helped to redevelop the Peter De Banke Terrace at Rushden & Diamonds FCork went into the new terrace, which included many different aspects, two of them being the aluminium tread as the flooring and the main galvanized stand support. We chose to galvanize our steel components because of its longevity and ease of maintenance, which means that there is no need to keep re-painting the structure.”

After the financial fall of Rushden and Diamonds FC in June 2011, following a 19 year existence that saw a five-year spell in the Football League, a group of the club’s supporters took the decision to try and ensure the name lived on, and launched a phoenix team playing in the lower echelons of the English football pyramid. 

After initially concentrating on fielding an under 18s in the 2011-2012 season, this season’s campaign has seen AFC Rushden and Diamonds registering a senior side that plays in the United counties Football League Division One, with the new terrace completed in time for kick-off in August.


SCOTTISH GALVANIZERS SUPPORT FOOTBALL CLUB IN CENTENARY YEAR

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Scottish Galvanizers has scored a role in a project to upgrade facilities at a famous junior football club.

The Glasgow-based plant was called upon to provide its specialist hot dip galvanizing service to steelwork used to create new dugouts at Townhead Park, the home of Cumnock Junior Football Club in East Ayrshire.

The club, nicknamed ‘The Nock’, is celebrating its hundredth year after being set up in 1912 by a group of football enthusiasts and has a long and proud history of local and national success. It currently plays in the Scottish Junior FA Stagecoach West of Scotland Super League Premier Division and has twice won the Scottish Junior Cup, most recently in 1989.

Former top-flight referee Jim Rowan, who is now a renowned local blacksmith, fabricated the new dugouts, which will provide shelter to the managers and substitutes on match day. He explained: “I have always been passionate about encouraging people to get involved with local football so wanted to create something that would last a long time and be useful to the club. The new dugouts seemed the perfect way to do this.”

Paul Tait, Commercial Manager of Scottish Galvanizers, said: “We were delighted to help Jim Rowan complete the shelters and we wish the team the best of luck for the rest of the season. As the shelters have been galvanized, the steelwork that will be exposed to the elements will be protected from rust and corrosion for many years to come.”

NEWPORT GALVANIZERS PLAY ‘QUAY’ PART IN NEW CANOPY CONSTRUCTION

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Newport Galvanizers has sailed to success with its latest project, which has seen it help create a new entrance canopy at a popular boating mGalvanized steel canopy at Penarth Quays Marinaarina.

The plant was called upon to provide its hot-dip galvanizing treatment to 1.5 tonnes of steel used by Cardiff-based Amrob Engineering Ltd to build a new sheltered entrance and improved security door at the Penarth Quays Marina.

The marina, based in the sheltered water of Cardiff Bay and built around the basins of the historic Penarth Docks, is a popular berth for boaters, as it offers easy access to the Bristol Channel, Seven Estuary, and many other routes.

Terry Scarfe, Managing Director of Amrob Engineering Ltd, explained: “With the new canopy constantly exposed to the corrosive marine environment, it was crucial that we called upon Newport Galvanizers to provide their hot-dip galvanizing treatment to our steel to protect it from weathering and corrosion. Having worked with them for many years on a range of projects both big and small, we know that the service they provide is reliable, sustainable, and of the best quality every time.”

Mike Small, Commercial Manager of Newport Galvanizers, said: “We are delighted to have helped out with this project, especially as it’s a much valued part of the town and a very popular tourist attraction. We have a long-standing working relationship with Amrob Engineering Ltd, and we very much look forward to continuing our partnership in the years to come.”

SOUTH WEST GALVANIZERS FOCUSES ON FUTURE WITH IMPROVED FACILITIES

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South West Galvanizers has kicked off 2013 in style by completing a major facilities upgrade that will enable it to undertake larger projects as well as improving overall operational efficiency.

The Crediton company has invested over half a million pounds to install a longer galvanizing bath at its Lords Meadow Industrial Estate plant. The state-of-the-art tank, which was fitted during the firm’s Christmas shutdown period to minimise disruption for its customers, measures 10.25m long by 1.2m wide by 2.7m deep, offering a significant increase in capacity compared to the previous galvanizing bath.

The enhanced bath will enable South West Galvanizers, which employs 60 staff, to galvanize larger pieces of metalwork, allowing them to provide an improved service to customers in sectors such as construction, steel fabrication, renewable energy, and agriculture. Galvanizing is a process where clean steel is dipped into molten zinc at temperatures of up to 450°C to form a long-lasting protective coating against rust and corrosion.

Tony Wonnacott, General Manager at South West Galvanizers, explained: “This upgrade forms part of our ongoing investment to improve our facilities, ensuring the galvanizing service we provide to our customers is of the highest possible quality. As well as giving us the capacity to handle larger loads, the installation of the new galvanizing bath also incorporated a number of enhancements to the layout of our plant and production line, which is already making a big difference to operational efficiency.

“I’d like to thank the efforts of the equipment manufacturers and our team here, who worked tirelessly to install the new tank over an extremely tight schedule during our Christmas shutdown period. This enabled us to minimise any impact on our customers throughout Devon and further afield, who are already reaping the rewards of the enhanced facilities and will continue to do so in the months to come.”

WORKSOP GALVANIZING GETS ECO-FRIENDLY WITH BIOMASS PROJECT

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Worksop Galvanizing has been involved in the construction of a £50 million renewable energy plant, which is part of proposals to turn the facility into a predominantly biomass-fuelled generator.

The plant has galvanized more than 2,000 tonnes of structural steel for the Drax biomass plant in Selby, North Yorkshire on behalf of fabricators Finley Structures Ltd, James Killelea Ltd and Billington Structures Ltd, which have all been commissioned on behalf of the main contractor, Shepherd.

Biomass is the fourth most popular energy solution after coal, oil and gas, and is the composition of biological material obtained from living or recently living plant matter, that can be processed into electricity, fuel, and heat. The new biomass storage and handling facility is part of planned proposals that will see three of the firm’s six power units turned into biomass generators. The new biomass units will mix materials such as wood chips, sunflower husks, and grass and will reduce the plant’s carbon emissions by several million tonnes.

Paul Robinson, Commercial Manager at Worksop Galvanizing, said: “We are delighted to have been involved in such a worthwhile project that will see carbon emissions reduced significantly. Drax is the biggest producer of power in the UK, so it is fantastic that the firm is leading the way and developing viable and sustainable energy solutions.

“Over the past few years we have been seen a huge increase in the construction of renewable energy plants, as more and more people recognise the long-term effects of regular energy sources.

Many steel fabricators are also realising the benefits of galvanizing steel, not only to provide protection against rust and corrosion, but to ensure the longevity of the structure, particularly in the damp atmosphere produced by storing bio-mass materials.”

WORKSOP GALVANIZING STICKS NECK OUT WITH GIRAFFE ENCLOSURE PROJECT

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Worksop Galvanizing has played its part in the construction of a new facility which will house giraffes at an award-winning wildlife park.

Worksop Galvanizing helps create steel giraffe enclosureThe plant was called upon to provide its hot-dip galvanizing treatment to 55 tonnes of steel used by North Eastern Plant to create the enclosure at Yorkshire Wildlife Park in Branton, Doncaster.

Measuring 20m by 30m by 7m and costing £350,000 to build, the enclosure is divided into four pens and can house up to 16 giraffes, as well as providing access to the park’s 16 acre African reserve. It is currently home to four giraffes, who moved in last September, two-year old Palle arrived from Copenhagen, Denmark, to join Jambo who is also two-years old, and fully-grown males Jasper and Behansin.

Paul Robinson, Commercial Manager of Worksop Galvanizing, explained: “We are delighted to have worked with North Eastern Plant and Yorkshire Wildlife Park. The enclosure has already proved a huge success with visitors and staff at the park, and I’m sure it will become home to many more giraffes in the years to come.” Worksop Galvanizing sticks neck out to help create giraffe enclosure atYorkshire Wildlife Park

Jim Turner, of Doncaster-based North Eastern Plant, said: “We have a great working relationship with Worksop Galvanizing, who we have partnered with for many projects. Galvanizing the steel not only protects it from the weather, but also against rust and corrosion caused by highly acidic animal urine and waste.”

Cheryl Williams, of Yorkshire Wildlife Park, said: “We are very pleased with Wedge Group Galvanizing for its help on the project. The giraffe house was a very complex job with a lot of bespoke metal work that needed galvanizing, so it was quite a big job. The standard of the house is excellent and we have had a lot of very good comments from other zoos who have sent staff to see it.”

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